Industry: Manufacturing / Industrial
Project Type: Pallet Racking Installation
Location: Avondale, Auckland, New Zealand
Completion Date: July 2025
Who Are SIKA NZ
Client Overview
Sika NZ stands as a global powerhouse in specialty chemicals and industrial materials, with their Avondale facility serving as a cornerstone of New Zealand operations. The company brings innovation and quality to every aspect of their supply chain, demanding storage solutions that match their commitment to excellence.
When Sika approached Storepro for their new facility, they weren’t just looking for racking – they needed a partner who could deliver a comprehensive warehouse storage solution that would grow with their business. Their focus on operational efficiency and future scalability aligned perfectly with our approach to building relationships, not just racking.
Project Challenges
Sika NZ faced a complex set of requirements that demanded both precision and flexibility. The project timeline left no room for delays, with critical milestones tied directly to building consent approvals.
Their key challenges included:
- Tight project timelines linked to consent milestones that couldn’t shift
- High-capacity storage needs requiring approximately 5,000 pallet positions
- Component availability pressures with all materials needed on-site exactly when required
- Compliance requirements meeting New Zealand’s strict seismic and racking standards
The scale of the project – spanning 313 bays across their new facility – meant every element needed careful coordination. Sika needed a storage partner who could navigate these challenges while maintaining the highest safety and quality standards.
Structural variance adaptation
The most significant challenge emerged when we discovered the building’s actual construction differed from the original drawings. The columns were oversized and tapered – a detail not reflected in the plans.
Our solution demonstrated the value of having experienced professionals on-site. We quickly redesigned affected sections, replacing full bays with three half bays to accommodate the larger columns. This real-time problem-solving meant no delays to the overall timeline. It’s this kind of responsive service that sets Storepro apart in warehouse fitouts.
OUR SOLUTION
The Storepro Solution
Our team developed a tailored pallet racking system that maximised both capacity and operational efficiency. The solution balanced Sika’s immediate needs with their long-term growth plans.
313 custom-designed pallet racking bays providing approximately 5,000 pallet positions
3230 mm aisle widths optimised for smooth forklift operations and material flow
Adaptive design flexibility allowing real-time modifications to accommodate structural variances
Full compliance certification meeting all New Zealand building codes and seismic requirements
SOLUTION & OUTCOME
Work Carried Out
Our experienced installation team delivered a comprehensive storage solution that exceeded expectations. The scope of work demonstrates our capability to handle large-scale industrial projects:
- 313 pallet racking bays installed with precision
- Approximately 5,000 pallet positions created for maximum storage density
- Comprehensive safety systems including Rack Armour post and frame-end protection
- On-site modifications completed seamlessly to accommodate building variances
- Full compliance documentation including all necessary certifications
Ahead of schedule delivery
Despite the challenges, we completed the entire installation in just two weeks – well ahead of schedule and within budget. This rapid deployment meant Sika could begin operations sooner than planned, avoiding potential warehousing delays that could have impacted their supply chain.
Our team’s efficiency comes from decades of experience installing industrial pallet racking across New Zealand. We understand that time is money in warehousing, and every day of delay costs our clients.
The Outcome
Transforming warehouse capabilities
The completed installation delivered measurable improvements to Sika’s warehouse operations. The new system provides the perfect balance of storage density and operational accessibility.
Key benefits achieved:
- Increased storage density without compromising safety or access
- Early project completion preventing costly warehousing delays
- Future-ready design with built-in scalability for growth
- Enhanced safety standards through comprehensive protection systems
- Optimised workflows supporting Sika’s operational efficiency goals
“We’re extremely pleased with the professionalism and responsiveness of the Storepro team. The racking system not only met but exceeded our expectations, and the entire installation process was seamless.”
Sika NZ
STORAGE SOLUTIONS PROVIDER
Why choose Storepro?
Tens of thousands of customers can’t be wrong. As the largest 100% NZ owned and operated business in our industry, at Storepro we bring a deep understanding of your warehousing needs, wants and goals.
We design, engineer and build all of our solutions right here in NZ. But we don’t just build warehouse racking – we build relationships too. We listen to your needs, develop bespoke solutions, and support you all the way.
Contact us
100% New Zealand owned and operated, at Storepro we understand the needs, values and preferences of Kiwi businesses, and design, engineer and build all our solutions right here in NZ.
Get in touch with our friendly team today, whether in store (Auckland and New Plymouth), by phone or email, or by filling in the form.